Machine Feature:
Ø Laser welding machine is one kind of processing method of welding materials with high energy density laser beam as heating source. It has the advantages of simple operation, beautiful weld seam, fast welding speed and no consumables.
Ø In recent years, due to the continuous development of materials, technology and fabrication process, laser welding has been widely used in the welding of plastics, metals, etc. Besides, the laser welding machine will replace traditional welding methods ( such as argon arc welding) in automobiles, sensors, electronics industry.
Ø Hand-held laser welding machine install hand-held welding head, which is similar with argon arc welding machine. It is flexible and simple operation, suitable for small batches orders. The laser welding machine can be widely used in cabinet kitchen and bathroom, stair elevator, shelf, Oven, stainless steel door and window guardrails, distribution boxes, stainless steel home and other industries complex and irregular welding process.
Application Case:
Material | Thickness | Welding Effects | Material | Thickness | Welding Effects |
Carbon Steel | 3mm | Stainless Steel | 1mm | ||
6mm | 6mm | ||||
Aluminum | 1mm | Copper | 1mm | ||
3mm | 2mm | ||||
Galvanized Sheet | 2mm | 3mm |
Main parts and brand as follows
Fiber Laser | IPG/ JPT/ MAX/ RAYCUS (U.S/ China made) |
Laser Cutting Head | QLASER/ WSX (China made) |
Electric Parts | SCHNEIDER (France made) |
CNC System | QLASER/ WSX (China made) |
Water Chilling Unit | S&A/ TONGFEI (China made) |
TECHNICAL ADVANTAGES
Ø Fast welding speed. 2-3 times faster than traditional welding process.
Less welding consumables, long life, safer and more environmentally friendly.
Weld seams are smooth and beautiful, no secondary treatment, saving time and cost.
Ø Welding work piece has little thermal influence and no deformation.
Ø The beam can be adjusted 0.5-6mm by swing the laser head, which makes up for the disadvantage of the laser welding spot,
expands the tolerance range of the machined parts and the weld width, and obtains better weld formation.
Fast welding speed. 2-3 times faster than traditional welding process.
Less welding consumables, long life, safer and more environmentally friendly.
SPECIFICATIONS
No. | Technology Parameters Name | Technology Parameters |
1 | Laser Power Rate | 1000W/ 1500W/ 2000W |
2 | Power Supply | 220V 50Hz |
3 | Fiber Length | 10m/15m |
4 | Working Type | Continuous / modulation |
5 | Welding Speed | 0-120mm/min |
6 | Water Cooling Chiller | Industrial constant temperature |
7 | Working Environment Temperature | 15~35 ℃ |
8 | Working Environment Humidity | < 70% No condensation |
9 | Welding Thickness | 0.5-3mm |
10 | Welding Gap Requirement | ≤0.5mm |
MACHINE FUNCTION COMPARISON
No. | Item | Traditional Welding Machine | Laser Welding Machine |
1 | Heat input | Very High | Low |
2 | Work Piece Deformation | Big | Small |
3 | Bond Strength with Base Metal | Normal | Perfect |
4 | Follow-up Work | Polishing | No need or few polishing |
5 | Welding speed | Normal | Fast |
6 | Applicable material | Stainless steel/ Carbon steel/ Galvanized sheet | |
7 | Consumables | More consumables | Less consumables |
8 | Operation difficulty | complex | Easy |
9 | Operator safety | Unsafe | Safety |
10 | Environmental protection impact | Non Ecology | Ecology |
11 | Welding fault tolerance | Good | Good |
12 | Swing welding | no | yes |
13 | Beam width adjustment | no | yes |
14 | Welding quality | Poor | Perfect |